The 1745 Air is the long-gear case: forty-four inches of interior for rifles, tripods, and survey gear. Watertight, crushproof, and up to 40 percent lighter in HPX² polymer. We shape the interior around whatever you carry, with custom foam, machined panels, and your branding, one case or five hundred.
No retail checkout. Every Pelican case we ship is built to spec. Tell us the gear and we'll engineer the interior.
Customize the Pelican 1745 AirChoose from a wide range of foam types, from flame-retardant to conductive. Our shop works in hundreds of foam styles, densities, and colors, and every insert is CNC-cut to the exact gear it protects. The four families here are our most popular starting points. Pick one to see it inside the 1745 Air, then tell us what you carry and we'll engineer the rest.
Pelican molds a world-class shell. Everything after the mold is our shop: we jig, mill, cut, and build into the case what molding alone never can.
Jig-located, CNC-milled openings for connectors, vents, and controls, cut cleanly after molding.
Client components mounted, torqued, and packed as one documented, repeatable build.
Power, data, and control wiring built into the case and bench-tested before delivery.
Lid stays and 180-degree open modifications so cases sit secure and serviceable on a tabletop.
Beyond foam: machined mounting surfaces and modular interiors configured to how you work.
CNC-machined panels for connectors, gauges, and controls, fitted to the case frame.
Rigid divider system cut to your layout for clean, locked-in compartments.
Soft, reconfigurable compartments for gear that changes from job to job.
Zippered lid pockets for documents, cables, and small accessories.
Make the fleet unmistakably yours.
Your logo pressed permanently into the shell, no stickers, no peeling.
Case colors matched to your brand or fleet, including fed-standard options.
Hot-stamped serial numbers with documented kitting for full traceability.
Riveted ID plates with your unit or asset text.
ATA and standard handling labels applied at build.
Mil-style stenciled text for unit and contents marking.
Representative programs from our production floor, from single-kit runs to six-figure annual builds. Details shared with client permission or anonymized.
The challenge: Before every tournament, the USGA tests players' clubs and equipment for conformance, and their calibration gear traveled in unpadded cases between events. We built organized, foam-controlled kits their field teams can inventory at a glance.
The challenge: Pick-and-pluck foam was costing an environmental-monitoring provider hours per kit and inconsistent layouts across crews. CNC-cut inserts standardized all 600 kits, with documented layouts for reorders.
The challenge: A surgical device OEM needed instrument sets that survive hundreds of shipping cycles and audit cleanly. Tool-control trays with serialized plates keep every instrument seated and accounted for.
The challenge: A defense integrator fields rack systems worldwide and could not own fitment risk across four vendors. We deliver panels, power, foam, and assembly as one documented build, year over year.
The 1745 Air has a 44.01 × 16.77 × 7.94 in interior, sized for camera bodies and lenses, drones, audio kits, and field electronics. With custom foam we cut the interior to your exact gear so nothing shifts in transit.
The 1745 Air is built to maximum airline carry-on size at 46.69 × 19.36 × 8.73 in exterior, so your sensitive gear can fly in the cabin with you. Always check your airline's exact measurement requirements before travel.
Yes. The 1745 Air is IP67 rated: watertight and dustproof, with an EPDM O-ring seal and an automatic pressure-equalization valve that balances interior pressure while keeping water out.
Cubed pick-n-pluck foam lets you rough-fit gear yourself. Padded dividers reconfigure quickly for changing loads. TrekPak gives clean, rigid compartments. For the tightest, most professional fit we design and CNC-cut custom foam to your exact equipment.
Yes, that's what we do. We build fully custom interiors with CNC-cut layered foam, machined panel mounts for electronics and connectors, serialization, kitting, and branded treatments. We handle OEM and volume programs end to end.
Tell us your gear, quantities, and integration needs. Our team scopes custom foam, panels, and assembly, and quotes volume orders of 50+ stock cases.
A rep will email the file-use waiver right away. Once you sign and return it, the STP file follows within one business day.
