Pelican Protector Series

Pelican 1610M Case

The 1610M is the mobility build of the 1610, rolling on oversized wheels for rough ground. Watertight, crushproof, and dustproof, the case that built Pelican's reputation. We shape the interior around whatever you carry, with custom foam, machined panels, and your branding, one case or five hundred.

No retail checkout. Every Pelican case we ship is built to spec. Tell us the gear and we'll engineer the interior.

Customize the Pelican 1610M
Custom foam & panels OEM / volume builds Lifetime warranty
SKU: pelican-1610m-protectorCommercial Quote · 50+ Unit Orders
Start Your Build
Capabilities

Built to your spec

Choose from a wide range of foam types, from flame-retardant to conductive. Our shop works in hundreds of foam styles, densities, and colors, and every insert is CNC-cut to the exact gear it protects. The four families here are our most popular starting points. Pick one to see it inside the 1610M, then tell us what you carry and we'll engineer the rest.

Foam option inside the case

Pelican molds a world-class shell. Everything after the mold is our shop: we jig, mill, cut, and build into the case what molding alone never can.

Case Milling

Case Milling

Jig-located, CNC-milled openings for connectors, vents, and controls, cut cleanly after molding.

Component Assembly

Component Assembly

Client components mounted, torqued, and packed as one documented, repeatable build.

Wired Electronics

Wired Electronics

Power, data, and control wiring built into the case and bench-tested before delivery.

Lid & Hardware Mods

Lid & Hardware Mods

Lid stays and 180-degree open modifications so cases sit secure and serviceable on a tabletop.

Beyond foam: machined mounting surfaces and modular interiors configured to how you work.

Machined Panel Mounts

Machined Panel Mounts

CNC-machined panels for connectors, gauges, and controls, fitted to the case frame.

TrekPak Dividers

TrekPak Dividers

Rigid divider system cut to your layout for clean, locked-in compartments.

Padded Dividers

Padded Dividers

Soft, reconfigurable compartments for gear that changes from job to job.

Lid Organizers

Lid Organizers

Zippered lid pockets for documents, cables, and small accessories.

Make the fleet unmistakably yours.

Hot-Stamped Logos

Hot-Stamped Logos

Your logo pressed permanently into the shell, no stickers, no peeling.

Custom Shell Colors

Custom Shell Colors

Case colors matched to your brand or fleet, including fed-standard options.

Serialization

Serialization

Hot-stamped serial numbers with documented kitting for full traceability.

ID Plate

ID Plate

Riveted ID plates with your unit or asset text.

ATA/STD Labels

ATA/STD Labels

ATA and standard handling labels applied at build.

Custom Stenciling

Custom Stenciling

Mil-style stenciled text for unit and contents marking.

Pelican 1610M Case · Specifications
Exterior (L×W×D)26.20 × 23.00 × 13.68 in
Interior (L×W×D)21.78 × 16.69 × 10.62 in
Lid depth2.05 in
Base depth8.57 in
Weight (empty)26.30 lb
Weight (with foam)29.10 lb
Body materialPolypropylene
Wheels2 stainless-steel bearing wheels
Pelican 1610M Case · Certifications
IP57
IP57 Immersion protected
Case Studies

Programs We Have Built

Representative programs from our production floor, from single-kit runs to six-figure annual builds. Details shared with client permission or anonymized.

Tournament Equipment Testing Kits
Consumer & Testing

Tournament Equipment Testing Kits

$25KBudget
50 kitsQuantity
6 weeksTimeline

The challenge: Before every tournament, the USGA tests players' clubs and equipment for conformance, and their calibration gear traveled in unpadded cases between events. We built organized, foam-controlled kits their field teams can inventory at a glance.

Technician Kits at Fleet Scale
Industrial

Technician Kits at Fleet Scale

$315KBudget
400 kitsQuantity
10 weeksTimeline

The challenge: Pick-and-pluck foam was costing an environmental-monitoring provider hours per kit and inconsistent layouts across crews. CNC-cut inserts standardized all 600 kits, with documented layouts for reorders.

Serialized Surgical Loaner Kits
Medical

Serialized Surgical Loaner Kits

$320K/yrBudget
900 kits/yrQuantity
12 weeksTimeline

The challenge: A surgical device OEM needed instrument sets that survive hundreds of shipping cycles and audit cleanly. Tool-control trays with serialized plates keep every instrument seated and accounted for.

Deployed Comms Program
Military & Government

Deployed Comms Program

$600KBudget
500 casesQuantity
16 weeksTimeline

The challenge: A defense integrator fields rack systems worldwide and could not own fitment risk across four vendors. We deliver panels, power, foam, and assembly as one documented build, year over year.

Answers

Pelican 1610M FAQ

The 1610M has a 21.78 × 16.69 × 10.62 in interior. With custom CNC-cut foam we build the inside to your exact gear, instruments, tools, electronics, or kit, so nothing shifts in transit.

Yes. Protector cases seal with an O-ring gasket and equalize pressure through an automatic purge valve, keeping water and dust out in the field.

It carries the Protector line's ratings (IP57) and Pelican's lifetime guarantee, the standard for defense, medical, and industrial transport.

Cubed pick-n-pluck foam lets you rough-fit gear yourself. Custom CNC-cut foam is precise, durable, and professional, and we design it to your exact equipment, with panels and labeling available.

Yes, that's what we do: CNC-cut interiors, machined panel mounts, hot stamping, serialization, and kitting, for OEM and volume programs end to end.

Talk to us

Request a custom quote

Tell us your gear, quantities, and integration needs. Our team scopes custom foam, panels, and assembly, and quotes volume orders of 50+ stock cases.

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Request the foam CAD (STP) file

A rep will email the file-use waiver right away. Once you sign and return it, the STP file follows within one business day.